Thread cutting dies with undersize at Gewindebohrer.de

The correct dimensions are particularly important when cutting external threads. After all, no matter how carefully you work and take care to keep the thread cutting die holder plumb - if the nut doesn't fit on the bolt in the end, then the nicest thread is of no use to you. That's why every screw tap can be assigned to a tolerance class, which specifies exactly what margin there is in the dimensions. This way, you ensure the correct fit of nut and bolt.

stationary die

Sometimes it may be necessary to cut the external thread slightly smaller. This is then referred to as undersizing. This usually happens when coatings are subsequently applied or the bolt undergoes heat treatment. In other words, whenever the dimensions of the bolt change again after the external thread has been cut. In these cases, you then need a thread cutting die with undersize. The undersize thread cutting die cuts the thread slightly smaller than a standard thread cutting die, creating space for the coating. Indispensable so that you do not experience any unpleasant surprises!

Thread tolerance classes for thread cutting dies with undersize

DIN 13 knows two undersize tolerances for the metric ISO thread. You will most frequently encounter the abbreviation 6e. Thread cutting die with undersize with a 6e tolerance cut the external thread about 0.03 mm smaller than thread cutting dies with standard tolerance 6g. This creates space for coatings with a thickness of up to 8 µm. In most cases, this involves the application of corrosion protection, for example by galvanizing.

Die in die holder when cutting external thread

For very thick coatings with a thickness of approx. 16 - 18 µm, select a thread cutting die with undersize with tolerance 8e. Such coating thicknesses usually occur under heavy stress, for example when very strong corrosion protection is required due to weather conditions.

Important for thread cutting dies with undersize: Do not forget the bolt pre-machining diameter

Have you found the right undersize thread cutting die for your application? Then there is only one step left to the precisely fitting external thread: You still have to determine the correct bolt pre-machining diameter. This is also particularly important for thread cutting dies with standard tolerance. But be careful: other values apply to thread cutting dies with undersize. The easiest way to do this is to have a meaningful table at hand. At BAER Online-Shop for screw taps, you will find the appropriate information linked to each product page for thread cutting dies with undersize. In the table, first find out the nominal thread diameter you want. Then simply read off the guide value for the undersize tolerance 6e.

Technical drawing of a die and bolt with specifications

Explanation of symbols

DDimension diameter
D1Outer diameter
D2Bolt roughing diameter
HHeight

Thread cutting dies with undersize in the BAER Online-Shop

Our BAER undersize thread cutting dies are suitable for general use. They are made of high-quality high-speed steel and are designed for undersize tolerance 6e. Take a look around our range and find the perfect undersize thread cutting die for your project! do you need this for special purposes or otherwise still have questions on the subject? Do not hesitate to contact us! Our competent customer service will be happy to help you with any concerns.

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